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In 2003, Phelps Dodge Mining Company decided to pursue the design and construction of a Central Analytical Service Center (CASC) Laboratory to provide chemical analyses for their Arizona and New Mexico operations. This centralized approach was selected instead of refurbishing six older laboratories that operated at the various Phelps Dodge sites, and which would not have permitted full automation and use of robotics. The new laboratory was designed by staff from Phelps Dodge’s Process Technology Center working in cooperation with IMP from South Africa. The (CASC) encompasses fully- automated sample preparation of blast holes and geological samples weighing up to 15 kg / sample. In addition, the CASC includes the first “wet chemistry module” worldwide to be operated by robotics systems to perform a variety of copper analyses, and a fully- automated laboratory for electro-won copper cathode.

The new laboratory also offers flexibility for handling specialty samples and analyses by either semi-automated or manual mode. Data handling and transfer is accomplished by “StarLIMS” system, a commercially available Laboratory Information Management System. The CASC was commissioned in the first quarter of 2006. By year end 2006, the laboratory operation had reached design capacity for blast hole sample throughput of 1,000 samples/day. The CASC, which operates on a 24/7 schedule, represents the most advanced and automated chemical production laboratory in the copper industry and achieves considerable savings in operating cost, reduced sample preparation errors and significantly increased analytical quality.

IMP Automation South Africa utilized its South African based team to supply and manage this turnkey automated laboratory. “This was a truly global project with key role players managed by IMP Automation, utilising its worldwide network of suppliers including such companies as Herzog-Maschinenfabrik (Germany), Nucomat (Belgium), Thermo-Electron (Switzerland), Indutherm (Germany), M3 Engineering (USA), MC Tec (Netherlands), LabMark (South Africa), and Autopac (South Africa).”

IMP wishes to thank the Phelps Dodge directors and management for this ground breaking opportunity to again demonstrate their expertise in the field of turnkey automated laboratory design and project management.

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